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Choosing and Using the Proper Blade Matters

Writer's picture: Rob SkomskiRob Skomski

Disclaimer: This article contains affiliate links for some of the products shown below.  No extra charges are added, and I may earn a commission with any purchases from the links.


Hello, woodworking enthusiasts! Today, let's dive into the vibrant world of wood cutting circular saw blades! If you’re new to woodworking, it’s super important to understand that not all blades are created equal. Choosing the right grade of blade can make a big difference in the quality of your cuts and the overall success of your project.


Let's delve into the anatomy of a wood cutting circular saw blade in a beginner-friendly way! Understanding the different parts of the blade can really enhance your woodworking experience and help you choose the right blade for various types of lumber and wood species.


First up, we have the TOOTH—this is the actual cutting part of the blade. Teeth come in various shapes and sizes, each designed for specific cutting tasks. For instance, a blade with flat-top teeth is great for ripping wood, while a blade with a combination of flat and angled teeth is ideal for cross-cutting.


Next, we have the KERF, which refers to the width of the cut made by the blade. A thinner kerf (around 1/8 inch or less) removes less material and is perfect for making precise cuts, especially in delicate hardwoods. A wider kerf (around 1/4 inch) is better suited for rough cuts in softwoods.


The BODY of the blade is the flat, circular part that holds the teeth. It’s usually made from high-carbon steel or carbide, providing durability and sharpness. The HUB is the center part where the blade attaches to the saw. A good fit is crucial for safety and performance.


Lastly, there’s the GULLET, which is the space between the teeth. This area helps remove sawdust as you cut, preventing clogging. Depending on the type of wood you're cutting—hardwoods like oak or softwoods like pine—you'll want to choose a blade with the appropriate gullet size to efficiently handle the material.

Knowing your terminology will help you when it’s time to change out or inspect a blade, or diagnose any problems that may occur as you are working.

 

So, when should you use different grades of wood cutting circular saw blades? Well, it all comes down to the type of material you’re working with and the cut you wish to achieve! For instance, if you’re tackling softwoods like pine or cedar, a blade with fewer teeth will do the trick—this allows for faster cuts, making it perfect for rough cuts or framing. On the other hand, if you’re working with hardwoods, like oak or maple, you’ll want a blade with more teeth. This delivers smoother, finer cuts that will leave your project looking polished and professional.


Let's break down the TPI, or Teeth Per Inch, levels for wood cutting circular saw blades and the different sizes of saw blades you might encounter. TPI is a crucial factor because it directly affects the smoothness of the cut. Generally, lower TPI blades (around 24 TPI or less) are used for fast, rough cuts, while higher TPI blades (typically 40 TPI and above) provide finer, smoother cuts.


Now, when it comes to sizes, circular saw blades typically range from 7-1/4 inches to 12 inches in diameter. Miter saw blades usually range from 8 inches to 12 inches, while table saw blades can vary widely, often from 10 inches to 12 inches as well. Each of these saws has specific requirements based on the type of cuts you want to achieve.


For example, if you’re using a circular saw and aiming for a rough cut through softwood, a blade with around 24 TPI would be ideal. Conversely, if you’re using a miter saw for precision cuts on hardwood, a blade with 40 to 80 TPI will give you that smooth finish you’re looking for. For table saws, a general-purpose blade with around 40 TPI is versatile for various materials, while specialized blades can help you achieve specific finishes depending on your project needs.


The ideal blade for your everyday cutting 2x4’s, and plywood sheeting with a circular saw or table saw requiring a 7 ¼” blade is the Freud Diablo.

Reliable, long lasting, excellent price point

Photo credit Diablo
Photo credit Diablo

For larger saws that require a !0”, everyday ripping and cutting lumber.

Great value, long lasting, accurate cuts

Photo credit Diablo
Photo credit Diablo

Now, let’s talk about when to choose a specific blade grade. If you’re just starting out, consider using a general-purpose blade; it’s versatile and great for a variety of materials. But if you find yourself getting serious about woodworking, investing in specialty blades—like a crosscut blade for clean cuts across the grain or a rip blade for cutting along the grain—can really elevate your woodworking game!


When it’s time to up your carpentry game to trim, cabinets, or furniture, you will need a finer cut that doesn’t tear up the wood, and gives a high quality product.

Here is the ideal blade, at a great value for most finish carpentry work.

https://amzn.to/4hqxTFo   7” size 

Photo credit Diablo
Photo credit Diablo

Photo credit Diablo
Photo credit Diablo

Lastly, please do not forget to always wear safety glasses when cutting any kind of material with any kind of saw!!

Photo credit the NoCry Store
Photo credit the NoCry Store
Photo credit the NoCry Store
Photo credit the NoCry Store

Safety first!!


So, to sum it all up—understanding the different grades, TPI levels and the appropriate sizes of wood cutting circular saw blades is crucial for achieving the best results in your woodworking projects. It is equally important to understand the power and parameters of the tool, with which is doing the cutting, to have the appropriate blade installed.   With the right blade, you’ll cut with confidence, create stunning pieces, and fully enjoy your woodworking journey!  


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